DTL‑2F Bimetal Lugs
DTL‑2F Bimetal Lugs

DTL‑2F Bimetal Lugs

DTL2 series terminal lugs are widely used in power optimization, industrial power distribution, and power supply system infrastructure.
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Product Description

 

DTL2 series terminal lugs are widely used in power optimization, industrial power distribution, and power supply system infrastructure.

To prevent electrochemical corrosion caused by direct contact between copper and aluminum, the product features a composite structure combining an aluminum body with a copper barrel: the aluminum section connects to aluminum cables, while the copper section connects to busbars, transformers, and switchgear. This design prevents overheating during long-term operation and reduces the risk of corrosion.

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The materials used in DTL2 terminals offer excellent flame retardancy and tensile strength, as well as superior oxidation and corrosion resistance. With a wide operating temperature range (-40°C to +125°C), these terminals are suitable for high-voltage (0.6/1 kV) indoor and outdoor power distribution systems.

DTL2 terminal specifications range from 10 mm² to 300 mm², complying with the GB/T 14315-2010 standard; customization services are also available to meet specific customer requirements.

 

Product Specification

 

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Item Parameter

Technical Standard

Performance Description

Executive Standard

GB/T 14315-2010

National standard for power fittings, suitable for domestic high and low voltage power distribution projects

Main Material

Connection end: T2 high-purity copper

Crimping end: 1060 high-purity aluminium

Free of impurities, high conductivity and good toughness

Manufacturing Process

Integrated composite forming by friction welding

No gaps, delamination or fracture at copper-aluminium joint

Contact Resistance

≤20 μΩ

Extremely low resistance, no heating when energized, low energy consumption

Rated Operating Temperature

-40℃ ~ +125℃

Tolerates high and low temperatures, long-term service in harsh outdoor environments

Short-time Withstand Current

Complies with the national standard ampacity for corresponding cable sizes

Strong overload capacity, resistant to burnout

Anti-corrosion Performance

Electrochemical isolation anti-corrosion treatment

Eliminate galvanic corrosion caused by copper-aluminium potential difference, anti-oxidation and rust-proof

Mechanical Tensile Strength

≥ Rated tensile force of cable

Firm connection after crimping, anti-pull and anti-drop

Vibration Resistance

No loosening or temperature rise under power frequency vibration

Suitable for switchgears and equipment under high-frequency vibration conditions

Applicable Voltage

0.6/1kV low voltage power distribution system

Widely used in general industrial, construction and grid renovation projects

Insulation Compatibility

Compatible with heat shrink tubes and insulating sleeves

Convenient construction and reliable insulation protection

Service Life

≥15 years outdoors, ≥25 years indoors

Integrated forming structure with stable and durable performance

 

Operating Environment Conditions

 

  • Ambient temperature: -40℃ ~ +125℃
  • Altitude: ≤1000 m (customizable for high-altitude applications)
  • Relative humidity: ≤95% at 25℃, non-condensing
  • Surrounding atmosphere: No severe corrosive gases or explosive dust
  • Mechanical vibration: No intense continuous vibration
  • Installation location: Indoor or outdoor

 

Product Packing

 

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FAQ

 

Q1: Who manufactures the DTL-2F bimetallic (copper-aluminum) cable lug?

A1: It is manufactured by Yueqing JASCO Electrical Co., Ltd. (located in Yueqing City, Zhejiang Province, China), a company specializing in the production of electrical equipment and accessories.

Q2: What are the functions and applications of the DTL-2F?

A2: The DTL-2F is a bimetallic lug; its aluminum barrel is designed to connect to aluminum conductors, while its copper contact surface (palm) connects to copper busbars, transformers, or copper terminals within switchgear. This design prevents electrochemical reactions caused by direct contact between copper and aluminum.

Q3: What manufacturing process is used for the DTL-2F?

A3: We employ a specialized friction welding process to join the copper and aluminum, ensuring the joint is resistant to rust and corrosion.

Q4: What materials are used to manufacture the DTL-2F?

A4: Copper contact surface: T2 pure copper; Aluminum barrel: 1060 aluminum. These materials offer excellent ductility and high mechanical strength.

Q5: Which standards does the DTL-2F meet?

A5: The product complies with the Chinese national standard GB/T 14315-2010. Test reports are available upon request.

Q6: What are the operating conditions for the DTL-2F?

A6: Ambient temperature: -40°C to +125°C; Altitude: ≤1000 meters; Humidity: ≤95% (at 25°C). The product is suitable for both indoor and outdoor use, provided the environment is free from harmful gases.

Q7: What are the technical specifications of the DTL-2F?

A7: A wide range of specifications is available, covering conductor sizes from 10 mm² to 300 mm². Additionally, dimensions and widths can be customized, and branding/logos can be added.

 

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