DTL‑C Bimetal Connectors
DTL‑C Bimetal Connectors

DTL‑C Bimetal Connectors

The DTL-C-630 series, manufactured by Jasco, consists of bimetallic (copper-aluminum) cable lugs and connectors widely used in renewable energy, industrial power distribution, power generation, and other technical sectors.
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Product Description

 

The DTL-C-630 series, manufactured by Jasco, consists of bimetallic (copper-aluminum) cable lugs and connectors widely used in renewable energy, industrial power distribution, power generation, and other technical sectors.

The aluminum section of the product is specifically designed for connecting aluminum conductors, while the copper palm is intended for connection to copper busbars, circuit breakers, and other copper components.

This design effectively prevents electrochemical corrosion caused by direct contact between copper and aluminum, thereby reducing corrosion risks and avoiding operational failures.

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The series operates within a temperature range of -40°C to +125°C and is suitable for voltage systems ranging from 0.6kV to 1kV.

A variety of conductor cross-sections (35mm² to 400mm²) are available to meet specific application requirements. The products are manufactured in strict accordance with the GB/T 14315-2010 standard. Additionally, the series supports laser marking and can be produced according to OEM specifications or packaged to meet customer requirements.

 

Product Specification

 

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Item Parameter

Technical Standard

Performance Description

Executive Standard

GB/T 14315-2010

National standard for power fittings, applicable for high and low voltage power distribution projects

Main Material

Copper palm: T2 high-purity copper

Aluminium barrel: 1060 high-purity aluminium

Low impurity, high conductivity and good mechanical toughness

Manufacturing Process

Integrated composite forming by friction welding

Metallurgical bonding, no gaps, delamination or fracture at copper-aluminium joint

Contact Resistance

≤20 μΩ

Extremely low contact resistance, stable conductivity, no overheating under rated load

Rated Operating Temperature

-40℃ ~ +125℃

Adapt to wide temperature fluctuation, long service life in harsh outdoor conditions

Short-time Withstand Current

Complies with national standard ampacity of corresponding cable sizes

Strong overload resistance, not easy to burn out

Anti-corrosion Performance

Electrochemical isolation anti-corrosion treatment

Prevent galvanic corrosion caused by copper-aluminium potential difference, anti-oxidation & rust-proof

Mechanical Tensile Strength

≥ Rated tensile force of matched cable

Firm connection after hydraulic crimping, pull-resistant and anti-drop

Vibration Resistance

No loosening or temperature rise under power frequency vibration

Suitable for switchgears and equipment with high-frequency vibration

Applicable Voltage

0.6/1kV low voltage power distribution system

Widely used in industrial power supply, construction power distribution and grid renovation

Insulation Matching

Compatible with heat shrink tubes and insulating sleeves

Convenient on-site installation and reliable insulation protection

Service Life

≥15 years outdoors, ≥25 years indoors

Integrated structure, stable and durable under normal operating conditions

 

Operating Environment Conditions

 

  • Ambient temperature: -40℃ ~ +125℃
  • Altitude: ≤1000 m (custom design available for high-altitude areas)
  • Relative humidity: ≤95% at 25℃, non-condensing
  • Surrounding atmosphere: Free of severely corrosive gases and explosive dust
  • Mechanical vibration: No violent continuous mechanical vibration
  • Installation location: Indoor or outdoor

 

Product Packing

 

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FAQ

 

Question 1: Which company manufactures the DTL-C-630 bimetallic (copper-aluminum) cable lug?

Answer 1: This product is manufactured by Yueqing JASCO Electric Co., Ltd., located in Yueqing City, Zhejiang Province, China.

Question 2: What is the function of the DTL-C-630 model?

Answer 2: The DTL-C-630 is a copper-aluminum connector (bimetallic transition lug). Its aluminum section is designed for connecting aluminum power cables, while the copper section (flat contact pad) is used for connections to circuit breakers, transformers, and copper conductors. This product effectively minimizes electrochemical corrosion caused by direct contact between copper and aluminum.

Question 3: What manufacturing process is used?

Answer 3: We employ friction welding and composite casting technologies. These processes create a strong metallic (metallurgical) bond between the copper and aluminum, ensuring the connection does not detach, separate, or break.

Question 4: What raw materials are used for the DTL-C-630?

Answer 4: Copper section (terminal pad): High-purity T2 copper; Aluminum section (crimping barrel): High-purity 1060 aluminum. The product offers high electrical conductivity and excellent mechanical strength.

Question 5: What are the specifications for the DTL-C-630?

Answer 5: This model covers a range of specifications suitable for cross-sectional areas from 35 mm² to 400 mm² (e.g., DTL-C-630-35, 50, 70, 95, 120, 150, 185, 240, 300, and 400).

 

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